Yasui Co., Ltd.

breast surgery devices

Modern Breast Surgery Devices for Surgeons and Distributors

Breast surgery for both aesthetic augmentation and reconstructive purposes has benefited greatly from technological advancements in recent years. From improvements in implant design to novel surgical tools and imaging systems, modern devices are making breast surgeries safer, more efficient, and more patient-friendly.

This article explores several categories of cutting-edge devices used in breast surgery, focusing on how they improve outcomes in reconstructive and aesthetic breast procedures. It’s useful for clinicians and researchers, and if you’re a distributor keeping up on the latest developments, you might find something new.

Advanced breast implants and tissue expanders

Breast implants

The breast implant itself is a fundamental “device” in both cosmetic breast augmentation and reconstruction. Modern silicone gel implants (often termed fifth-generation implants) use a highly cohesive silicone gel and improved shell technology. This cohesive gel maintains its form even if the implant shell is ruptured, reducing the risk of leakage and providing a more natural look and feel.

The design evolution has been driven by a desire for safer and more anatomically shaped implants that minimize complications. For example, form-stable (“gummy bear”) implants can retain their teardrop shape and have lower rupture rates compared with earlier generation implants. These advances mean that you and your surgical team can offer patients implants with better longevity and safety profiles than were available decades ago.

Tissue expanders

In breast reconstruction following mastectomy, tissue expanders are temporary devices that gradually stretch the skin and muscle to make room for a permanent implant. Traditional expanders require weekly saline injections in the clinic, which can be uncomfortable and inconvenient for patients. A major modern innovation in this field is the development of air-based, remote-controlled expanders.

For example, one device uses a small CO₂ cartridge inside the expander. The patient can trigger controlled releases of gas via a wireless remote, allowing gradual expansion at home without needles.

A 2023 systematic review of 11 studies (over 700 patients) found that these remote-controlled expanders greatly shorten the expansion process by roughly 35 days on average, allowing patients to proceed to its implant exchange faster. Patient satisfaction is high as well – in the analysis about 81% of patients reported being happy with the aesthetic results of reconstructions.

Acellular dermal matrices and internal support systems

Another category of modern devices in breast surgery isn’t an implant or instrument per se, but a biological scaffold used inside the body.

Acellular dermal matrices

Acellular dermal matrices (ADMs) are sheets of processed collagen (often derived from human or animal skin with all cells removed) that surgeons place inside the breast. In reconstruction, ADMs are used to provide internal support for implants – essentially acting like an “internal bra” or an extension of the patient’s tissue. They can help define the inframammary fold and cover the lower pole of the implant when the pectoral muscle is not fully available (such as in direct-to-implant reconstructions). In aesthetic surgery, a similar concept is used for revision augmentations or lifts, where ADMs or other mesh materials reinforce weak tissue.

Why are ADMs a notable modern tool? Research suggests that using an ADM can improve cosmetic outcomes and may reduce certain complications. For instance, multiple studies have observed that implant-based reconstructions with ADM support have lower capsular contracture rates (pathologic scar tightening around the implant) compared with traditional techniques. One review reported capsular contracture in under 1% of patients at 2+ years when ADMs were used, which is markedly low by historical standards. ADMs also enable better control of implant position and breast shape, leading to superior aesthetic scores in patients who have them incorporated. However, it’s important to acknowledge that some data show higher rates of infection or seroma (fluid collection) with ADM use, likely due to the introduction of a foreign material.

Illuminated surgical retractors for better visualization

Performing breast surgery through small incisions can be challenging because of limited visibility in the surgical pocket. Traditional solutions like overhead surgical lights or headlamps often fail to adequately illuminate deep cavities, and metal retractors can cast shadows or even obstruct the view. This is where innovative illuminated retractors come in (literally), giving plastic and breast surgeons greater precision with small incisions.

Lighted surgical retractors for breast surgery

The Yasui koplight™ cordless lighted retractor is a prime example. This Japan-made modern device is specifically designed to address visualization issues in surgery. The koplight™ is a handheld retractor made of clear polycarbonate that has a built-in LED light along its blade.

Because it’s battery-powered and cordless, a surgeon can maneuver it freely without any fiberoptic cables or external light sources. The clear plastic blade both retracts tissue and shines light directly into the surgical field, essentially bringing the illumination to exactly where it’s needed.

koplight retractor from Yasui, made in Japan, made of plastic
The Yasui koplight™ light retractor is an innovative device for breast surgery

Several key features illustrate how devices like koplight™ improve on conventional retractors:

  • Targeted LED illumination: The retractor’s LED directly lights deep and narrow areas inside the breast, which overhead lamps can’t reach. This allows surgeons to clearly see critical structures or pocket boundaries even through a small incision.
  • Transparent, radiolucent blade: Unlike opaque metal, the clear blade keeps tissues visible and doesn’t cast shadows. It’s also essentially invisible on X-ray or CT, which is useful if intraoperative imaging is needed (such as in guided tumor localization).
  • Nonconductive material: The plastic blade is nonconductive, reducing the risk of electrical burns from cautery instruments touching the retractor. Traditional metal retractors can accidentally conduct electrosurgical current and cause burns at the retraction site; devices like koplight™ mitigate this risk.
  • Lightweight and cordless: Weighing only around 100–150 grams, it’s easy to handle and reposition. Being cordless means no tethered light cables, which improves ergonomics and places no pressure on the patient’s body from stiff cables.
  • Modern alternative to conventional metal retractors: See our separate article on how the koplight is an alternative to the conventional Ferreira and Tebbets retractors for breast surgery.

These advantages help surgeons operate with greater safety and accuracy. In fact, research on lighted retractors in breast surgery has shown multiple benefits. By illuminating the wound from within, surgeons can often use smaller incisions without sacrificing visibility, leading to less invasive procedures and smaller scars.

Visualizing deep operative fields

A recent clinical study from Yonsei University in Korea compared breast-conserving cancer surgeries done with advanced tools (including a fiber-optic lighted retractor) to those done conventionally. In the advanced-tool group, the average incision length was considerably smaller (about 6.3 cm vs 7.5 cm) while achieving the same cancer control, resulting in better cosmetic outcomes for patients. The authors noted that the fiberoptic retraction helped visualize deep operative fields through a single incision. Additionally, proper illumination can reduce the chance of errors (like unintended tissue injury or leaving behind a bleeder) since you can clearly see what you’re doing.

However, while the lighting benefits are clear, fiber-optic lighting has a host of issues. Read our separate article on the problems with fiber-optic surgical lighting here.

Advanced energy devices and minimally invasive techniques

Modern breast surgery has also been transformed by new surgical tool technologies that allow procedures to be done with less trauma.

Advanced energy devices

One important class is advanced energy devices used for cutting and coagulating tissue. Ultrasonic dissection tools and improved bipolar cautery devices can seal blood vessels as they cut, reducing bleeding during mastectomy or breast lifts. Using these devices instead of classic electrocautery or scissors can lead to measurably improved outcomes. For example, surgeons have found that incorporating advanced energy devices in mastectomy and lymph node dissection reduces perioperative blood loss and seroma formation, as well as shortening the duration and volume of post-op drainage. Less bleeding and fluid build-up translate to fewer complications and faster recovery. It also means the surgeon spends less time controlling bleeding, potentially shortening the operative time. From a distributor‘s perspective, educating your surgeon customers about the benefits (like fewer drains or reduced hematomas) supported by studies can encourage the shift to these modern instruments.

Combining advanced energy devices with innovative retractors has unlocked true minimally invasive approaches in breast surgery. Instead of large incisions for separate surgical sites, surgeons can now perform complex procedures through a single small incision. As noted earlier, one group of researchers demonstrated a single-incision lumpectomy with simultaneous axillary lymph node removal by utilizing a lighted retractor and long ultrasonic shears, avoiding any axillary incision. The cosmetic payoff is significant: a hidden incision (e.g., around the areola) can accomplish what used to require two visible scars, with no increase in complications.

Robotic surgery systems

Beyond conventional endoscopy, robotic surgery systems have started entering the breast surgery arena as well. Robotic-assisted nipple-sparing mastectomy (R-NSM) is an emerging technique where a surgeon uses a robotic surgical platform (through a small incision, often in the armpit) to perform a mastectomy that leaves the skin and nipple intact. The robot’s miniaturized instruments and 3D camera allow very precise dissection under the skin.

Early outcomes of R-NSM have been promising – a recent multicenter trial reported that robotic and endoscopic nipple-sparing mastectomies are as safe as traditional open surgery in terms of cancer control and overall complications, but with clear cosmetic benefits. Patients in the trial had much smaller scars (about 4 cm incisions with the robotic approach vs. 9 cm with the traditional approach) and experienced better wound healing and scar appearance. Patient satisfaction with the scars was higher in the minimally invasive groups. The main drawback noted was increased operating time and cost, but as the technology improves and becomes more widely available, these factors may be mitigated.

Intraoperative imaging and reinforced safety

Alongside tools that directly interact with tissue, imaging devices play a supporting role in modern breast surgeries.

Intraoperative imaging

One notable advancement is the use of intraoperative indocyanine green (ICG) fluorescence imaging to assess tissue perfusion. When performing a mastectomy or reconstruction, one critical factor is ensuring that the remaining skin and any transplanted tissues have good blood supply; poor perfusion can lead to wound healing problems or even tissue necrosis.

Some devices allow surgeons to inject a fluorescent dye (ICG) and then use a special near-infrared camera to visualize blood flow in real time during the operation. The camera displays a map of perfusion, highlighting areas that might be compromised. This technology lets the surgeon make informed decisions – such as to trim away a poorly perfused segment of skin or adjust flap tension – right there in the OR.

Studies have shown that using ICG angiography can greatly reduce postoperative complications. A narrative review in Annals of Breast Surgery reported that across multiple studies, the use of ICG imaging during breast reconstruction was associated with a lower rate of mastectomy skin flap necrosis and fewer reoperations for necrosis. Essentially, by identifying ischemic tissue intraoperatively, surgeons can proactively prevent some complications that would otherwise only declare themselves days after surgery. In fact, one meta-analysis cited in the review found that the incidence of major skin necrosis was cut almost in half when ICG was used, compared with when surgeons relied on clinical judgment alone.

3D planning software

Another imaging-related device that’s becoming more common is 3D surgical planning software and simulation. Preoperative 3D photography and simulation allow surgeons and patients to visualize expected outcomes of augmentation or reconstruction. Some systems can generate custom cutting guides or templates (for instance, for precise nipple graft placement or for marking skin removal in a breast lift), which improve accuracy in the OR.

While these software tools aren’t physically used during the operation like a retractor or implant, they are part of the modern device ecosystem that reinforces surgical planning and patient consultation. For example, in reconstructive cases, 3D-printed bioresorbable scaffolds can be placed in lumpectomy cavities; these act as a scaffold for tissue healing and also mark the site for targeted radiation therapy.

breast surgery devices

The frontier of breast surgery devices

From state-of-the-art implants and internal support matrices to illuminated retractors, precision energy devices, robotics, and imaging systems, modern breast surgery devices cover a broad range of innovations. Each is aimed at solving specific challenges – whether it’s achieving better cosmetic results, reducing patient discomfort, improving safety, or increasing surgical efficiency. For medical professionals, staying up-to-date with these tools is essential.

Patients today don’t just seek excellent surgical outcomes, they also want a better surgical experience: smaller scars, fewer complications, and faster recovery.

Embracing devices like the koplight™ cordless retractor or novel expandable implants can help you and your team meet these expectations by leveraging technology to augment surgical skill.

Modern devices aren’t silver bullets, but as you can see, they consistently contribute to safer procedures and more satisfying results. If you’re a distributor, you can help your clients integrate these advancements into practice. If you want to add the Yasui koplight™, get in touch with us in English or Japanese.